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BP-016Operations

AI Inventory Manager

Forecast demand, prevent stockouts, and free up cash tied in excess inventory.

Project range
$7,000–16,000
AWS running cost
$70–350/mo
Time to deploy
4–6 weeks
Best-fit industries
Retail, Wholesale

Executive summary

A forecasting and replenishment engine that learns each SKU's demand pattern — including seasonality and promotions — and recommends what to order, how much, and when. It flags slow movers, prevents both stockouts and overstock, and explains its recommendations so buyers stay in control of working capital.

Business problem

Inventory is managed on gut feel and stale spreadsheets. Popular items sell out and cost sales, while cash sits frozen in slow-moving stock. Reorder points are static, seasonality is guessed at, and no one has time to forecast every SKU by hand.

Architecture

AWS services

Amazon EventBridge

Messaging
  • Schedule data syncs and forecast runs
  • Trigger reorder alerts

AWS Lambda

Compute
  • Run forecasting and replenishment logic
  • Assemble purchase-order recommendations

Amazon S3

Storage
  • Sales history and model input data lake
  • Lifecycle retention

Demand model

Compute
  • Per-SKU forecasting with seasonality and trend
  • Safety-stock and reorder-point calculation

Amazon Bedrock

AI / ML
  • Explain recommendations in plain language
  • Detect and describe demand anomalies

Amazon DynamoDB

Database
  • Live SKU state, reorder points, and recommendations

Amazon QuickSight

Observability
  • Inventory health and forecast-accuracy dashboards

ERP / supplier adapters

Integration
  • Pull sales and stock data, push purchase orders

Amazon CloudWatch

Observability
  • Logs, metrics, and cost alarms

Data flow

  1. 1

    On a schedule, EventBridge triggers a sync of POS, order, and supplier data into S3.

  2. 2

    The demand model forecasts each SKU, accounting for seasonality, trend, and promotions.

  3. 3

    Lambda computes safety stock and reorder points, and Bedrock explains notable changes and anomalies.

  4. 4

    Recommendations and live SKU state are stored in DynamoDB and visualized in QuickSight.

  5. 5

    Approved orders are pushed to the ERP or supplier as purchase orders, closing the loop.

Security considerations

  • Sales and supplier data encrypted at rest and in transit.
  • Least-privilege IAM; ERP and supplier credentials in Secrets Manager.
  • Recommendations are explainable and require buyer approval before ordering.
  • Full audit trail of forecasts, overrides, and orders.

Cost considerations

  • Forecast compute scales with SKU count and run frequency — batch runs keep it low.
  • Bedrock is used selectively for explanations and anomalies, not every SKU.
  • S3, DynamoDB, and EventBridge are inexpensive at rest.

Scalability

  • Serverless and batch-oriented; scales to tens of thousands of SKUs.
  • New locations and suppliers onboard as configuration and adapters.
  • Forecast horizon and service-level targets are tunable per category.

Deployment roadmap

Phase 1 — Data & targets

Weeks 1–2
  • Connect sales history and set service-level goals
  • Provision AWS foundation and data lake

Phase 2 — Build & validate

Weeks 3–5
  • Build forecasting and replenishment
  • Backtest accuracy against history

Phase 3 — Integrate & launch

Week 6
  • Wire ERP and supplier ordering
  • Launch dashboards and reorder alerts

Future enhancements

  • Multi-echelon optimization across warehouses and stores.
  • Supplier lead-time learning and dynamic safety stock.
  • Markdown and promotion planning for slow movers.
  • Working-capital and turnover reporting into the executive dashboard.